Integration of Solar Chemistry and Biotechnology for Building-up an Effective Man-Made C-Cycle that May Complement the Natural C-Cycle
- 1. IC2R, srl Tecnopolis Lab H124 Valenzano (BA), Italy
- 2. Department of Chemistry, University of Bari Aldo Moro and CIRCC, Italy
Abstract
The need to cut the CO2 immission into the atmosphere is pushing scientists and technologists to discover and implement new strategies that may be effective for controlling the CO2 atmospheric level (and its putative effects on Climate Change-CC). One option is the capture of CO2 (from power plants flue gases or other industrial processes) for avoiding that it can enter the atmosphere. The captured CO2 can be either disposed in natural fields (geological cavities, spent gas or oil wells, coal beads, aquifers; even oceans have been proposed) or used as source of carbon in synthetic processes.
In this paper we present the options for CO2 utilization driven by solar energy and make an analysis of a variety of solutions for the conversion of large volumes of CO2 by either combining it with H2 , that must be generated from water, or by directly converting it into fuels by electrolysis in water, or else by integrating catalysis and biotechnology for an effective conversion of CO2 . A CO2 -H2 based economy may address the issue of reducing the environmental burden of energy production, also saving fossil carbon for next generations. The enhanced growth of aquatic biomass is not discussed in this paper.
Citation
Aresta M, Dibenedetto A (2020) Integration of Solar Chemistry and Biotechnology for Building-up an Effective Man-Made C-Cycle that May Complement the Natural C-Cycle. Int J Plant Biol Res 8(1): 1117.
INTRODUCTION
The reduction of the emission of CO2 generated in burning fossil-C (coal, oil, and natural gas) has been the objective of international agreement programmes since the Kyoto Protocol in 1997 and the Doha Amendment to it signed in 2012. Altogether, a reduction of ca. 20% of the emission with respect to 1990 was planned by 2020. As a matter of fact, in 2018 fossil-C contributed 81.2+% of the total energy used and it was 81.12% in 1990 [1]. Only the increment of energy used worldwide was covered by renewables (biomass) and perennial sources (Solar-, Wind, Hydro-, Geothermal-power, SWHG). There is an objective difficulty in replacing fossil-C derived fuels essentially for two reasons: i. they are the most concentrated energy vectors (Table 1); ii. They can be shipped everywhere in the world. Hydrogen would require building up new infrastructures in addition to rising safety issues in a distributed use (transport) and high construction costs due to the risk of handling liquid hydrogen, most effective than compressed hydrogen as energy carrier.
The use of fuel-cells may represent a possible solution to the use of hydrogen aboard light and heavy carriers, but still the safety issues will continue to exist. The direct use of PV-electricity rises problems of intensity for its application in industries. PV cannot be used for direct use in cars, and batteries, due to their low-density energy (which is close to that of compressed hydrogen), the short autonomy and future availability of materials (Li) for a global electrification of cars, buses and trucks, is not a solution. It is obvious that more than searching for a single solution to all applications, a bunch of technologies must be used for the various fields of application. However, for the short term, shifting from fossil-C to biomass, renewable form of carbon, has been considered a way to reduce the emission of CO2 without any major changes of existing infrastructures. Biomass is made from atmospheric CO2 and gives off CO2 upon burning: Nature cycle’s carbon in the form of CO2 , then CO2 must be considered as renewable-C. This concept has been at the basis of our attitude to consider carbon dioxide not yet as a waste but as a “source of carbon”, [2] which has led us to our most recent book “An economy based on Carbon dioxide and water” [3a]. Is, thus, possible to build-up a strategy for a large-scale CO2 utilization as source of carbon, supplanting fossil-C and implementing the “circular economy” concept? At what extent is possible to recycle carbon through the CO2 -utilization as building block for making chemicals and materials or source of carbon for fuels? In this paper we shall make an analysis of possibilities and conditions for the exploitation of CO2 . We shall not discuss in this paper the enhanced growth of land or aquatic (micro- and macro-algae, see ref. 3b) biomass that represents a quite different approach.
Possible uses of CO2
CO2 can be converted into a variety of products with different properties. The reactions [4] can be categorized in three main classes.
(a) Reactions in which the carbon atom forms a bond with more electronegative atoms (e.g., N, O), maintaining the oxidation state of +4. The formation of moieties such as HCO3 - (hydrogencarbonate), CO3 2- (inorganic carbonates), (RO)2 CO (organic carbonates), RR’N-CO2 R (carbamates or urethanes if R=R’=H) are examples of such reactions.
(b) Reactions in which the formation of a C-C bond takes place (HO2 C-CO2 H, oxalic acid), R-CO2 H (carboxylic acids) and any other molecule in which the -C-CO2 - moiety exist.
(c) Reactions in which CO2 is reduced to CO or forms a number of C-H bonds like in CH3 OH or CH4 .
The energetics of such reactions is shown in Figure 1.
The reactions which convert CO2 into energy products (CO, CH3 OH, CH4 , long chain hydrocarbons) require energy and hydrogen, as shown in Figure 1. Such hydrogen is today formed (> 85%) by reacting fossil-C (coal, methane) with water at high temperature.
C + H2 O + Energy = CO + H2 (C-Reforming) 1
CH4 + H2 O = CO + 3H2 (Methane Reforming-MR) 2
CO + H2 O = CO2 + H2 (Water gas shift Reaction-WGSR) 3
The strongly endo-ergonic processes in Equation 1-3, emit large volumes of CO2 if fed with fossil-C.
For these reasons, being our energy system mostly based on fossil-C (81.2 % at 2018), had no sense so far to develop the conversion of CO2 into energy products (which market is 15 times that of chemicals), while the use of CO2 for making chemicals such as those mentioned before had a meaning.
Since the development of efficient (20 % conversion of solar energy into electrons), affordable and robust (timespan of several years) PV-systems, [4b] that will become even more efficient (40%) cheap and resistant (decade) in future, the hydrogenation of CO2 makes sense. The different ways to use solar light will be discussed in following paragraphs.
From Solar Energy to Hydrogen (StH) and E-Fuels (StF)
Today, there are several demo plants around the world that demonstrate the feasibility of conversion of solar energy into hydrogen by PV-driven water electrolysis. Hydrogen is then reacted with CO2 to form methanol or methane through a thermal exo-ergonic reaction. For a large-scale implementation, such process needs large capacity electrolysers, robust (stable electrodes) and cheap (avoiding noble metals). Although water electrolysis for the production of H2 and O2 is a technology known and practised since long time (100+ y), nevertheless substantial changes are necessary for up scaling such processes to the level required for a significant CO2 conversion into fuels and lowering the production price of H2 . Moreover, as PV is discontinuous, a back option must be developed for a continuous (day and night) production of H2 . This could be the use of molten salts as solar energy storage (above 400-500 °C) that could be used during dark periods for making pressurized-high temperature steam used for spinning an alternator and producing electricity, or any other solution such as the use of excess energy at night, or innovative technologies today not on the market. In any case, when dealing with PV an integrated technology is necessary.
This option would necessarily include hydrogen collection and pressurization to the utilization process requirements (usually 3.0-6.0 MPa) or even storage, unless the production and consumption of hydrogen will be synchronized. An interesting option would be the production of H2 under pressure that would be directly fed to the utilizer, a new technology.
Direct use of solar energy in CO2-water coprocessing
An alternative to the production of hydrogen is the direct coprocessing of CO2 and water (or waste organic proton-donors) to final energy products. Such system steps away from “water splitting”, a process that is not “natural”. In general in Nature, if H2 is produced from water, oxygen is fixed into organic substrates, conversely when O2 is produced, the “H+ + e- “-couple is used in the reduction a substrate without making H2 .
An approach which is under investigation since long time is the PV-driven electrocatalytic reduction of CO2 in water. In this case, the water oxidation (to oxygen) and CO2 reduction (to a variety of products, depending on electrodes/electrocatalysts, Table 2) occur separated in space (at the two electrodes) and the potential negative effect of O2 mixing with organic products is eliminated. There are several bottlenecks to this technology, mainly represented by the long-term stability of electrodes, selective production of CO2 reduced forms, and their separation from water.
The ideal case would be that the product is a gas or liquid not miscible with water so that it could spontaneously separate and be easily collected with low energy expenditure. Example of a useful gaseous product is ethene (CH2 =CH2 ) that can be produced with interesting selectivity (> 30%) using a Cu-cathode. Liquid hydrocarbons are not miscible with water, therefore making products which chains longer than C4, is an interesting option. Hydrocarbons are lighter that water and would spontaneously accumulate on its surface.
An evolution of this technology is the photoelectrochemical conversion of CO2 in water. In this case, the external PV system would not be necessary. In fact, solar light would be directly shade on electrodes made of semiconductors that would generate a charge separation (e- + h+ ) that would drive the oxidation and reduction process. Such electrodes could also be covered with catalysts (including bio-systems, see next paragraph) that would drive the reactions. This system is the most-close to a natural one, as it uses solar light, water and CO2 and delivers O2 and organic products without producing H2 , but using the “proton coupled to electron transfer-PCET” strategy, mimicking Nature.
Integration of biotechnology and catalysis
An advanced and integrated system is the use of enzymes for CO2 reduction. An example is given by the direct CO2 conversion to methanol in water (at room temperature) by a system of three co-encapsulated enzymes [5] that use NADH (3 mol, 6e- per CH3 OH) as cofactor (Figure 2). Such Process, although interesting, is not economically viable unless NAD+ is back-converted to NADH. We have used either chemicals (that affect the enzymes) or semiconductors in such reduction (Figure 3) The drawback of such system is that the rate of utilization of NADH by enzymes is much higher than that of reduction of NAD+ to NADH. Being the two rates not-synchronous an excess of NADH is necessary so to have a reserve of reducing power.
This not yet economic, even if a net progress is made in terms of mol of methanol produced per each NADH, jumping from 3 NADH per methanol mole of Figure 2 to over 100 methanol per NADH of Fig. 3. A further step forward was made by supporting microorganisms (or enzymes) on an electrode coupled to a photochemical system for generating electrons for NAD+ reduction [6]
As well interesting is the case in which electrons coupled to protons are transferred to microorganisms or enzymes for the reduction of CO2 to formate that can originate acetate. The latter can be used by a number of microorganisms to build Cn moieties such as hydrocarbons or hydroxo-acids.
Figure 4 shows a hybrid system obtained by coupling a microbial electrosynthesis (MES) reactor with solid-state photovoltaics (PVs) able to convert CO2 with high efficiency and productivity [7,8].
Figure 4 shows that a MES system can be used for the production of polyhydroxybutyrate (PHB) and short chain alcohols (C3–C5) from CO2 by using a metal cobalt inorganicphosphate (CoPi ) anode and a cobalt-phosphorus (Co-P) alloy cathode coupled to a microorganism, (Ralstonia eutropha) [9]. R. eutropha uses H2 generated at the cathode for reducing CO2 with a solar energy-to-chemicals conversion efficiency of 7.6% for PHB and 7.1% for C3–C5 alcohols. CO2 can be reduced into formate [10-12] by a formate dehydrogenase via NADH (Fig 4 lower part). Recently Zhiguang Zhu [13] reported a hybrid CO2 electroreduction system, in which CO2 is reduced to formate by using a Cu nanoparticle (CuNPs) for enzyme immobilization and cofactor regeneration with a faraday efficiency of 22.8%. In order to realize a highly efficient CO2 fixation system, a mesoporous material (based on NU-1006) was used to encapsulate FDH. The system was coupled with a pre-installed Rh-based electron mediator to allow solar energy to regenerate the coenzyme. Under such conditions FDH was able to convert CO2 to formic acid selectively with a TON of about 865 h-1 during 24 hours [14]. Another application is shown in Figure 5: a hybrid system is built-up with solid-state PVs connected to an electrolyser in order to produce H2 for a gas fermentation reactor where CO2 reduction occurs [15]. In general, these systems use proton-exchange membrane (PEM) with energetic efficiency range of 65-70% [16]. Such kind of electrolysers can be used to reduce CO2 into CO with efficiencies greater than 80% [17].
More recent systems are the photobioelectrochemical cells (PBECs) where absorbers immersed in the electrolytes are able to capture solar energy that is used for water splitting generating reducing equivalents (Figure 6) [18].
PBECs using living cells as biocatalysts are characterized by low productivity and solar energy-to-chemical conversion efficiency. Sakimoto et al. report the use of thermophilic Moorella thermoacetica as microbial catalyst able to reduce CO2 into acetate and to acquire electrons from a cathode [18] with not very high production of acetic acid. Although coupling photocatalyst nanoparticles with microbial catalysts do not appear to be very productive, this technology is still in progress, and needs to be inproved in productivity and efficiency: it could become more cost effective than competing approaches since it requires only a single bioreactor without electrodes, PV cells, or electrolysers.
Perspectives: System integration
Nature is systemic. Nature does not produce waste. We have to learn from it. The success of shifting from the linear to the circular economy lays in our capacity of moving from a disseminated localization of “isolated” plants to clustering chemical processes and integrating chemistry and biotechnology. Clustering processes allows optimizing the materials utilization through a cascade of applications that would allow that residuals of a process are used as raw material for others without exiting the industrial site, reducing risks by eliminating road-transport, and converting actual waste into useful materials. Integration allows chemistry and biotechnology to work together, making the necessary, significant jump from two separate in space and time processes to integrated processes and even to a single hybrid device that incorporates both actors. This is a very attracting challenge and the power of such hybrid systems must be demonstrated. The use of the integrated systems as MES or PBECs can be considered very attractive within the circular economy perspective as their products (H2 , CH4 , acetate/short chain fatty acids and alcohols) can be useful for making valuable chemicals, materials and energy products [19]. For application at industrial level the CO2 conversion rate must further be improved and optimized. Besides, the discovery of active photocatalysts [20] for selective solar-driven CO2 reduction to a single energy product is also a field of great interest. The two strategies can be integrated into a single device.
A variety of solar-driven systems for converting CO2 into chemicals and fuels with the implication of bio-systems (microorganisms of enzymes) exist that are worth of demonstration of their real power, and new ones will be invented, that will allow to build a man-made cycle for recycling-C through the conversion of CO2 that will complement the natural C-cycle, accelerating the CO2 conversion, reducing its accumulation in the atmosphere and avoiding extraction of fossil-C.
However, BES and PBES rise great expectation for their potential. Nevertheless, several drawbacks and bottlenecks exist to their exploitation, such as high CAPEX and OPEX, the intrinsic kinetics of biosystems, lifetime of enzymes and devices, need of continuous energy feed that mismatches the discontinuous availability of solar energy. Discovering new low-cost photomaterials, engineering faster enzymes, developing hybrid biotechnologies are key steps to a better use of such interesting option. A clever engineering of energy supply with best mix of different primary sources or stored energies is also essential for a continuous run of the new technologies [3]. Our future is in CO2 conversion.
REFERENCES
1. Department of Energy, DoE, USA, Office of Fossil Fuels, 2011.
2. Aresta M, Forti G. Carbon dioxide as a source of carbon: Chemical and biochemical Uses. 206; 1987.
16. Liew F, Martin ME, Tappel RC, Heijstra BD, Mihalcea C, Köpke M. Gas fermentation-a flexible platform for commercial scale production of low-carbon-fuels and chemicals from waste and renewable feedstocks. Front Microbiol. 2016; 7: 694.